Sub surface ops

Predictive Maintenance
for Oil and Gas Industry

Anticipate equipment failures and maximize uptime with AI‐powered health monitoring tailored for oil & gas operations

Trained on historical failure data

Our Predictive Maintenance platform leverages high-frequency vibration, temperature, pressure and flow data from pumps, compressors, valves and subsea boost pumps to forecast equipment failures before they occur. By applying domain-specific ML models, trained on historical well-pad and platform failure data, we detect subtle patterns indicative of bearing wear, seal degradation and fluid fouling.
  • 36%
    Reduction in unplanned downtime on offshore platform
  • 20%
    Maintenance‐cost savings (≈ $2 Bln/year) across global pump networks
  • 15 Million +
    Daily anomaly predictions for critical rotating equipment

Key modules

  • Sensor Data Ingestion

    Scalable time-series data lake built for high-throughput SCADA and IIoT feeds
  • Anomaly Detection Engine

    Oil & gas–tuned ML models flag vibration and pressure anomalies in real time
  • Maintenance Scheduler

    Automated work-order generation with priority-ranking by asset criticality
  • Dashboard & Alerts

    Role-based notifications via web, mobile and push for operations and reliability engineers

Integration capabilities

Connects seamlessly with existing systems
  • SAP PM

  • IBM Maximo

  • Oracle EAM

  • SCADA

  • RESTful APIs

  • OPC-UA

  • Mobile support

  • Offline support

Mission Critical Points Addressed

  • Equipment health scoring and KPI tracking (MTBF, MTTR)
  • Failure-mode root-cause analysis for pump, compressor and valve faults
  • Automated preventive work-order creation and spare parts reservation
  • Data governance & security: role-based access controls, end-to-end encryption and audit-ready logs
Implementation Roadmap & Timeline
Phase 1 – Pilot
  • Onboard 5–10 critical assets on one platform or pump pad
  • Integrate sensor feeds and configure anomaly thresholds
  • Validate initial model outputs with reliability engineers
Phase 2 – Scale
  • Expand to 50–100 assets across multiple sites
  • Develop asset-specific ML retraining pipelines
  • Integrate with CMMS for automated work-order execution
Phase 3 – Enterprise Rollout
  • Full fleet deployment (500+ assets)
  • Advanced analytics: remaining-life forecasts, multi‐asset risk heatmaps
  • Continuous model refinement and cross-site KPI benchmarking

Training and Change Management Support

We provide onsite and virtual workshops for operations, maintenance and IT teams
  • Role-based training (reliability engineers, technicians, planners)

  • Train-the-trainer programs for continuous in-house expertise

  • Dedicated support SLAs and quarterly health-check reviews

KPIs Beyond Downtime & Cost

  • 50%

    Faster

    50% Faster Mean Time to Detect (MTTD)
  • 30%

    Maintenance Planning Efficiency

    30% Improvement in scheduled vs. ad-hoc work
  • 15%

    Spares Inventory Reduction

    15% Fewer critical spare purchases due to better forecasting
Frequently Asked Questions
Other Solutions
From field to finance, our end-to-end AI suite unlocks uptime, compliance and productivity across your entire oil & gas value chain